Close-up of broken pieces of filled dark chocolate on a light surface.

Dark Chocolate Production

Improve your dark chocolate production lines with machinery and process solutions from Premier Forrester.

Contact Us Today

Dark chocolate contains much higher levels of cocoa than other chocolate varieties and usually has fewer added ingredients, making the control process even more critical.

Refining, flavour development, tempering and cooling must be managed with precision to ensure consistent taste, texture, and gloss.

Speak with the expert team at Premier Forrester about your dark chocolate production needs.

Dark chocolate production process

A bar of 99% dark chocolate wrapped in paper packaging on a white surface.

A typical dark chocolate production line includes:

  • Ingredient preparation. Blending cocoa liquor, cocoa butter and sugar to create a base.
  • Refining. Achieving fine particle size for smooth texture and developing flavour.
  • Tempering. Stabilising cocoa butter crystals for gloss, snap and bloom resistance.
  • Moulding or enrobing. Using chocolate bar moulds to produce solid bars, blocks or coated centres.
  • Cooling and demoulding. Setting products under controlled conditions for stable release.

The balance between cocoa intensity and smooth texture depends heavily on refining time as well as accurate tempering curves.

Discover our processes

Dark chocolate production - need to know

Pieces of dark chocolate on a white surface surrounded by scattered shavings.

When planning or upgrading a dark chocolate line, consider:

  • Bottlenecks. Refining capacity and cooling speed often limit throughput.
  • Product variation. Higher cocoa content requires adjusted tempering profiles compared to milk or white chocolate.
  • Batch size. Artisan production benefits from flexible systems, while mass-market lines reward continuous efficiency.
  • Quality control. Gloss, flavour balance and texture must be closely monitored.
  • Sustainability. Energy use in cooling can often be reduced with modern systems.
Get in touch

Talk to Premier Forrester about dark chocolate production

Whether you’re creating simple dark chocolate bars or are layering dark chocolate over other confectionery products, we can help build a production line or suggest the right machinery to get great results every time.

We support manufacturers in producing dark chocolate lines that combine process efficiency with consistent quality. By sourcing machinery from our Principals and supporting your operators, we ensure your line performs reliably from the first run.

Contact us