Ice Cream Cones
Design efficient ice cream cone lines with Premier Forrester. Baking, forming, freezing, and packaging expertise.
Design efficient ice cream cone lines with Premier Forrester.
Ice cream cones are a core product within frozen desserts. For manufacturers, the challenge is achieving high output while maintaining uniform shape, crisp texture, and food safety standards.
Consistency in baking, forming, and filling processes is essential to meet both large-scale demand and premium product expectations.
Ice cream cone production process
- Batter preparation. Mix dry and liquid ingredients to a stable viscosity, then portion accurately so every mould receives the same volume.
- Moulding and baking. Form and bake on temperature-controlled plates, setting colour, thickness, and texture with consistent dwell time.
- Cooling and set. Stabilise cones before any downstream handling to prevent softening or cracking and to lock in crispness.
- Filling and decoration. Add chocolate linings or toppings with recipe-controlled dosing to enhance variety and protect against moisture where needed.
- Cold-chain and packaging. Maintain structure and freshness with chilled transfer, hygienic wrapping, and efficient end-of-line flow.
Machinery for ice cream cone production
Ice cream cone production - need to know
When planning or upgrading your latest chocolate bar line, you need to consider:
- Bottlenecks. Cooling tunnels often define throughput and set the pace of production.
- Product variation. Plain, layered, or filled bars require different depositing setups.
- Batch size. Premium runs need rapid changeovers, while continuous lines prioritise stability.
- Process control. Temperature management during tempering and moulding is critical to prevent bloom.
- Sustainability. Chocolate wrapping formats and energy use can be optimised with modern systems.
Talk to Premier Forrester about chocolate bar production
We help manufacturers design and refine chocolate bar lines that balance speed with product quality.
We work with our Principals to carefully select the right machine for your production line, integrate it into your line, and provide operational support, ensuring it performs reliably, batch after batch.
Contact us to discuss your next chocolate bar project.